Your production plant could include cooling, stripping, distilling, absorption, or some other types of towers but if you truly wish to optimize the processes within those towers you then should simply opt for ceramic saddle packing should you wish to ride out with improved output. Ceramic has outstanding heat and acid resistant properties and it has several other advantages over other column packing material like metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or any other allied industry that needs different types of towers to separate various chemicals then you will also require matching packing within those raschig-rings towers. The purpose of this packing is always to increase the contact area inside the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or any other processes that are critical to separate various chemicals within an efficient manner. While old columns or towers utilized simple round rings constructed from ceramic and various other materials, more recent designs now allow for greater contact area so as to boost the efficiency of the process without hiking up production costs.
The ceramic saddle shape has truly proven to be an excellent design in improving the surface area of the packing since this unique saddle shaped design offers contact areas on the interior and outside the saddle to increase heat transfer with minimum drop in pressure that is so vital during any process inside the column or tower. Ceramic is a wonderful material that has extremely high resistance to high heat in addition to the majority of organic chemicals and acids except hydrofluoric acid. The saddle design by itself has undergone several design changes over the years to boost the efficiency in the packing substantially while reducing likelihood of distortion or breakage when they are stacked inside a tower. Saddles made out of ceramic have very less porosity and water absorption features while their increased surface area allows them to embark on optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often come with a smooth surface while also featuring a ribbed design. These saddles possess excellent mechanical strength and may therefore be stacked in the majority of towers without problems. You can choose from different saddle designs but one such saddle variant in the form of ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a noticeable extent. The intalox saddle is shaped like a sea shell together with several ridges and offers excellent heat and acid resistance while also being quite easy to stack even in deep bed towers. These saddles are very economical to produce and offer a great opportunity for you to definitely upgrade to better packing options without upping your production costs. These saddles are generally available in sizes that range between 12 mm and 76 mm, and you could select the size and number of this packing based on your specific tower specifications.
If you have stayed loyal to traditional packing made out of outdated materials then you definately should browse around at packing derived from improved materials and innovative designs. It is possible to certainly cruise out with enhanced output with ceramic saddle packing stacked within your cooling, distilling, stripping, or absorption towers, and others, so as to improve yields in a truly affordable manner.